DESIGN RECOMMENDATIONS
Mechanical Keypad:
- Distance of a key's diaphragm to the edge of the keypad's matte and any through hole is
0.040"
- Minimum key pitch dimension is 0.080".
Distance between two diaphragms is 0.040"
(measured at base of diaphragm.)
- The smallest blend radius of key's side wall to top of key is 0.010"
- Typical key taper is ³ 1° depending on key height.
- Typical chamfer dimension on tactile keypad is 0.020".
- Typical chamfer angle on tactile keypad is 45 .
- Clearance between a bezel to a key is 0.012".
- Typical base (matte) thickness is 0.040".
- Standard air channel geometry is 0.080" to 0.125" wide by 0.010" to
0.013" deep.
- Conductive contact area is 0.030" based on keypad application and size.
- Sealing bead(s) top and/or bottom for environmental design requirements.
- Assembly aids via rattails and/or perimeter lip to hold rubber keypad to feature.
- Through hole diameter is 0.025".
- Corner radius on matte and key's 0.015".
Display/ LED lightpipe/ Window opening:
- Maximum depth of undercut for feature window opening is 0.250".
- Underside lip for window opening is the depth of undercut(#14) x 0.660".
- Minimum size for molded in silicone window/lightpipe is 0.060"
- Minimum thickness for molded in silicone window is 0.030".
- Minimum height for molded in silicone lightpipe is 0.030".
- Minimum distance from window/lightpipe to and edge is 0.030".
- Min / Max. wrap around underside is 0.060" to 0.500". Deeper wraps may be
considered depending on design.
- Sealing rib diameter is 0.030".
Keypad Wrap - Around Design:
The wrap-around design offers unique capabilities in silicone rubber. Using liquid
injection process, one can create hand held units similar to complete plastic cases. With
the wrap-around feature, an appealing product can be designed with all the protection
requirements for harsh environments.
|
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TYPICAL PART TOLERANCES
| Dimension |
 |
Tolerance |
| < 0.400 |
 |
0.004 |
| 0.401 - 0.800 |
 |
0.006 |
| 0.801 - 1.200 |
 |
0.008 |
| 1.201 - 1.600 |
 |
0.010 |
| 1.601 - 2.000 |
 |
0.012 |
| > 2.001 |
 |
0.6% |

DIGITAL MECHANICAL DESIGNS
Si Tech has the capability to accept 2D and 3D solid modeling designs created with
softwares like Autocad, ProE, Solidworks and using several file type formats including:
- .dwg
- .dxf
- .smt
- .iges
- .x_t
- .prt
|
- .sat
- .vda
- .prt
- .step
- .x_b
- .sldprt
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